Friday, September 26, 2014

Build a Relay Switch Activated by Tone and Signal

The essence of the circuit is for the input of tone and signal to provide an activation for the relay switch.
  • Relay – an electrically operated switch where the current flowing through the coil of the relay is creating a magnetic field which attracts a lever and changes the switch contacts, thereby making its state open or close
  • BC214 – a complementary silicon planar epitaxial transistor used in AF small signal drivers and am1 as well as for low noise preamplifier applications due to its feature of good linearity of DC current gain
  • LM741 – a general purpose single operational amplifier with features such as offset null, compensated internal freq uency, voltage range with high input, good stability of temperature, and protected from short circuit
The use of relay will allow the circuit to switch from one condition to another. It can also be referred to as a form of an electrical amplifier since it is able to control an output circuit of higher power than the input circuit. There are many types of relays being used in many electronic and electrical circuits, which include solid-state relay, Buchholz relay, overload protection relay, latching relay, forced-guided contacts relay, mercury-wetted relay, contactor relay, machine tool relay, reed relay, polarized relay, and solid state contactor relay.
 
Build a Relay Switch Activated by Tone and Signal
 
The circuit created is sensitive enough to the AC signals in the input stage, where the signals are ranging above 5 mV. It will also be sensitive to react with the human voice signals having a range of frequency from 50 Hz up to 3 KHz. The human voice is a part of the human sound produced primarily by the vocal cords or vocal folds which in turn produces a voice frequency that is used for the transmission of speech.

During the absence of an input signal, the state of the 12 V relay RL1 is at OFF condition as regulated by the 10K Ohms trimmer RV1. The circuit can be made to react with its sensitivity in points A, B, & C, where a negative feedback can be placed due to the addition of band pass filter. The filter will operate only in the 1 KHz range and the circuit will only correspond at this frequency.
Relay Switch Activated by Tone and Signal

The signal and tone activated relay switch were used in a wide range of fields which includes measuring instruments, audio systems, communications equipment, and factory-automation equipment. They can also be found on telephone subscriber circuits for the polarity reversing switch, testing, and ringing functions. Source
 
 
Read More..

Temperature Detector For Fan Controller

The fan controller circuit for the Titan 2000 and other AF heavy-duty power amplifiers, has an output that sets a voltage if the fan controller reaches the end of its range. Since the controller responds to temperature, this signal is seen by the amplifier protection circuitry as an over temperature indication. The disadvantage of this output is that the maximum voltage for the fans is not constant, but depends on the load (number of fans, defective fans) and the mains voltage. This variation is caused by the fact that the supply voltage for the output stage is taken directly from the filtered transformer voltage.

Maximum Temprature Detector For Fan ControllerIf the fans should fail, for example, the maximum temperature limit would lie at a considerably higher level than the desired value. The accompanying circuit, which compares the magnitude of the fan voltage to a fixed reference value, has been developed to allow the maximum temperature to be reliably detected. This circuit is tailored for 12-V fans. The reference voltage is generated by the ‘micro power voltage reference’ D1 and the FET T1, which is wired as a current source. These components are powered directly from the applied fan voltage. The current source is set up to deliver approximately 50µA.

D1 can work with as little as 10µA. The supply voltage for the IC is decoupled by R10, C3 and C4, with D4 providing over voltage protection. A maximum supply voltage of 16 V is specified for the TLC271. This opamp works with a supply voltage as low as 3 V and can handle a common-mode voltage up to approximately 1.5 V less than the positive supply voltage. Accordingly, 1.2 V has been chosen for the reference voltage. The fan voltage is reduced to the level of the reference voltage by the voltage divider R2–R3–P1. The limits now lie at 11.2 V and 16.7V.

If you find these values too high, you can reduce R2 to 100 kΩ, which will shift the limits to 9.5 V and 14.2 V. The output of the voltage divider is well decoupled by C2. A relatively large time constant was selected here to prevent the circuit from reacting too quickly, and to hold the output active for a bit longer after the comparator switches states. A small amount of hysteresis (around 1 mV) is added by R4 and R5, to prevent instability when the comparator switches. D2 ensures that the magnitude of the hysteresis is independent of the supply voltage. Two outputs have been provided to make the circuit more versatile.

Output ‘R’ is intended to directly drive the LED of an optocoupler. In addition, transistor T2 is switched on by the output of the opamp via R7 and R8, so that a relay can be actuated or a protection circuit triggered using the ‘T’ output. The high-efficiency LED D3 indicates that IC1 has switched. It can be used as a new ‘maximum’ temperature’ indicator when this circuit is added to the fan controller. The circuit draws only 0.25 mA when the LED is out, and the measured no-load current consumption (with a 12.5V supply voltage) is 2.7 mA when the LED is on.

Resistors:
  • R1 = 22kΩ
  • R2 = 120kΩ
  • R3 = 10kΩ
  • R4,R6 = 1kΩ
  • R5 = 1MΩ
  • R7,R8 = 47kΩ
  • R9 = 3kΩ9
  • R10 = 100Ω
  • P1 = 5kΩ preset
Capacitors:
  • C1,C3 = 100nF
  • C2 = 100µF 25V radial
  • C4 = 47µF 25V radial
Semiconductors:
  • D1 = LM385-1.2
  • D2 = BAT85
  • D3 = high-efficiency-LED
  • D4 = zener diode 16V/1W3
  • T1 = BF245A
  • T2 = BC547B
  • IC1 = TLC271CP
Miscellaneous:
  • K1 = 2-way PCB terminal block, raster 5mm
  • K2 = 3- way PCB terminal block, raster 5mm
Read More..

Using LED as a diode Rectifier Circuit Diagram

This is a simple LED as a diode Rectifier Circuit Diagram. In certain situations where the current is not high, we can use the famous LED (LED) and diode rectifier voltage power circuits. The LED can be used without problem in a rectification circuit, and also works in the power ratings. Pay attention not to exceed the maximum current of the LED in a wave rectifier.


 Using LED as a diode Rectifier Circuit Diagram

Using LED as a diode Rectifier Circuit Diagram

Read More..

Simple Universal PIC Programmer

This simple programmer will accept any device thats supported by software (eg, IC-Prog 1.05 by Bonny Gijzen at www.ic-prog.com). The circuit is based in part on the ISP header described in the SILICON CHIP "PIC Testbed" project but also features an external programming voltage supply for laptops and for other situations where the voltage present on the RS232 port is insufficient. This is done using 3-terminal regulators REG1 & REG2. The PIC to be programmed can be mounted on a protoboard. This makes complex socket wiring to support multiple devices unnecessary. 16F84A, 12C509, 16C765 and other devices have all been used successfully with this device.

Circuit diagram:



Simple Universal PIC Programmer Circuit Diagram




Read More..

Timer Hack

Normally, the timer clocks we find in stores have to be plugged in to the electrical current to work. It becomes very difficult when you require something that works on batteries The best solution is to build yourself one. It is easy to turn an electrically operated timer into a battery operated timer.

Hacks and Mods: Timer Hack
 
First of all, the timer has to be disassembled. This is pretty simple. All that is needed is to remove the screws that hold the back cover in place. The timer will then split. It must be separated carefully to avoid any damage on the screen or inner controls.

Once it is disassembled, the original PCB should be removed completely, in order to gain access to the full back cover. Now the space is free, the only thing available is a totally useful space that comprises of the plastic marks and walls used to set and hold the original PCB.
Hacks and Mods: Timer Hack
 
The plastic features can be removed by using a Dremel tool. It is highly recommended that some kind of mask or protection for eyes, nose and mouth should be used while using the Dremel tool because it produces some dust.

After clearing the space completely, it is time to add the new connections for the battery. All that is needed is a AA battery holder, which can be acquired at any electronics store, and the proper connections to feed the battery power to the timer.
Read More..

Simple Over Current Indicator

This circuit eventually surfaced while pondering over the design of a current indicator for a small power supply. Fortunately, it proved possible to employ the supply voltage as a reference by dividing it down with the aid of R1 and R2. C1 is an essential capacitor to suppress noise and surges. The half supply voltage level is applied to the non-inverting pin of opamp IC1. The value of the R3 determines the trip level of the indicator, according to

R3 = 0.4 × (desired voltage drop) / I trip

Actually this is high side sensing but the method can be used as low side sensing, too! The desired voltage or sense voltage can be any value between 0.35 V and 0.47 V. If currents greater than about 1A are envisaged, you should not forget to calculate R3’s dissipation on penalty of smoke & smells.

Another voltage divider network, R4, R5 and P1 divide the voltage between supply voltage and desired oltage. This divided voltage, filtered by C2, is fed to the inverting input of IC1 to compare levels. The result causes D1 to light or remain off. Turn P1 to the end of R4 to hold off D1. Then connect a load causing over current and adjust P1 towards the end of R5 until D1 lights. The accuracy of the circuit depends entirely on the tolerances of the resistors used - high stability types are recommended.
Read More..

Thursday, February 27, 2014

MP3 FM Transmitter Circuit Diagram

Heres a simple VHF FM transmitter that could be used to play audio files from an MP3 player or computer on a standard VHF FM radio. The circuit use no coils that have to be wound. This FM transmitter can be used to listen to your own music throughout your home. When this FM transmitter used in the car, there is no need for a separate input to the car stereo to play back the music files from your MP3 player.

Project image :
MP3-FM-Transmitter Projecat
USB FM transmitter
To keep the circuit simple as well as compact, it was decided to use a chip made by Maxim Integrated Products, the MAX2606 [1]. This IC from the MAX2605-MAX2609 series has been specifically designed for low-noise RF applications with a fixed frequency. The VCO (Voltage Controlled Oscillator) in this IC uses a Colpitts oscillator circuit. The variable-capacitance (varicap) diode and feedback capacitors
for the tuning have also been integrated on this chip, so that you only need an external inductor to fix the central oscillator frequency.

t is possible to fine-tune the frequency by varying the voltage to the varicap. Not much is demanded of the inductor, a type with a relatively low Q factor (35 to 40) is sufficient according to Maxim. The supply voltage to the IC should be between 2.7 and 5.5 V, the current consumption is between 2 and 4 mA. With values like these it seemed a good idea to supply the circuit with power from a USB port.
Circuit diagram:
MP3-FM-Transmitter-Schematic -Circuit Diagram
USB FM transmitter schematics Circuit diagram
 Parts List
Resistors (all SMD 0805)
R1,R2 = 22kΩ
R3 = 4kΩ7
R4,R5 = 1kΩ
R6 = 270Ω
P1 = 10kΩ preset, SMD (TS53YJ103MR10 Vishay Sfernice, Farnell # 1557933)
P2 = 100kΩ preset, SMD(TS53YJ104MR10 Vishay Sfernice, Farnell # 1557934)
Capacitors (all SMD 0805)
C1,C2,C5 = 4μF7 10V
C3,C8 = 100nF
C4,C7 = 2nF2
C6 = 470nF
Inductors
L1 = 390nF, SMD 1206 (LQH31HNR39K03L Murata, Farnell # 1515418)
L2 = 2200Ω @ 100MHz, SMD, common-mode choke, 1206 type(DLW31SN222SQ2L Murata, Farnell #1515599)
Semiconductors
IC1 = MAX2606EUT+, SMD SOT23-6 (Maxim Integrated Products)
Miscellaneous
K1 = 3.5mm stereo audio jack SMD (SJ1-3513-SMT
CUI Inc, DIGI-Key # CP1-3513SJCT-ND)
K2 = 5-pin header (only required in combination with 090305-I pre-emphasis circuit)
K3 = USB connector type A, SMD (2410 07 Lumberg, Farnell # 1308875)

A common-mode choke is connected in series with the USB connections in order to avoid interference between the circuit and the PC supply. There is not much else to the circuit. The stereo signal connected to K1 is combined via R1 and R2 and is then passed via volume control P1 to the Tune input of IC1, where it causes the carrier wave to be frequency modulated. Filter R6/C7 is used to restrict the bandwidth of the audio signal. The setting of the frequency (across the whole VHF FM broadcast band) is done with P2, which is connected to the 5 V supply voltage.

The PCB designed uses resistors and capacitors with 0805 SMD packaging. The size of the board is only 41.2 x 17.9 mm, which is practically dongle-sized. For the aerial an almost straight copper track has been placed at the edge of the board. In practice we achieved a range of about 6 metres (18 feet) with this. There is also room for a 5-way SIL header on the board. Here we find the inputs to the 3.5 mm jack plug, the input to P1 and the supply voltage. The latter permits the circuit to be powered independently from the mains supply, via for example three AA batteries or a Lithium button cell. Inductor L1 in the prototype is a type made by Murata that has a fairly high Q factor: minimum 60 at 100 MHz.

PCB Layout :
MP3-FM-Transmitter-PCB-Layout
 USB FM transmitter Layout PCB
Take care when you solder filter choke L2, since the connections on both sides are very close together. The supply voltage is connected to this, so make sure that you don’t short out the USB supply! Use a resistance meter to check that there is no short between the two supply connectors before connecting the circuit to a USB port on a computer or to the batteries.

P1 has the opposite effect to what you would expect (clockwise reduces the volume), because this made the board layout much easier. The deviation and audio bandwidth varies with the setting of P1. The maximum sensitivity of the audio input is fairly large. With P1 set to its maximum level, a stereo input of 10 mVrms is sufficient for the sound on the radio to remain clear. This also depends on the setting of the VCO. With a higher tuning voltage the input signal may be almost twice as large (see VCO tuning curve in the data sheet). Above that level some audible distortion becomes apparent. If the attenuation can’t be easily set by P1, you can increase the values of R1 and R2 without any problems. 

Measurements with an RF analyzer showed that the third harmonic had a strong presence in the transmitted spectrum (about 10 dB below the fundamental frequency). This should really have been much lower. With a low-impedance source connected to both inputs the bandwidth varies from 13.1 kHz (P1 at maximum) to 57 kHz (with the wiper of P1 set to 1/10). In this circuit the pre-emphasis of the input is missing. Radios in Europe have a built-in de-emphasis network of 50 μs (75 μs in the US). The sound from the radio will therefore sound noticeably muffled. To correct this, and also to stop a stereo receiver from mistakenly reacting to a 19 kHz component in the audio signal, an enhancement circuit Is published elsewhere in this issue (Pre-emphasis for FM Transmitter, also with a PCB). Author: Mathieu Coustans, Elektor Magazine, 2009
Notice. The use of a VHF FM transmitter, even a low power device like the one described here, is subject to radio regulations and may not be legal in all countries.


http://www.ecircuitslab.com/2011/07/mp3-fm-transmitter-circuit-diagram.html
Read More..